R101 PV4 PV6 TR4 Roof Panel roll forming Machine

description1
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Specification

Description

This machine can do normal material thickness 0.25mm-0.8mm, the standard or more used in international market is Gauge 26 (0.45-0.5mm), working raw material is Color steel, PPGI, Galvanized steel, Galvalume steel etc, but we also can do thin material 0.12mm-0.45mm thickness 

Why the thin roof roll forming machine is hot sale?
Because it can produce more roof panels under the same weight of steel coil.

 

Technical Data

Number

Items

Unit\Type

RF-DL

1

Steel Thickness

mm

0.3-0.8

2

Forming Speed

m/min

8-12

3

Roller stands

stand

Around 18 stands

4

Roller Material

mm

45# steel, coated with chrome

Shaft material and diameter

mm

Ф75 45# steel, coated with chrome

5

Main Motor Power

Kw

7.5

6

Hydraulic cutting Power

Kw

4

7

Hydraulic pressure

Mpa

12

8

Power Supply

380V, 50HZ,3 phase

9

Tolerance

mm

1.5

10

Material of cutting

Cr12 HRC60-62

11

Control system

PLC with touch screen

12

Machine net weight

T

12

 

Technological process

Uncoiling—Feeding with guide—Roll forming—Hydraulic cutting—Products collecting

Application
Wuxi Sussman Machinery Manufacturing Co., Ltd. suhang professional design and manufacture of new metal roof, the wall molding equipment, a professional manufacturer specializing in the production of color-coated steel machinery, color steel tile machinery, color steel composite board machinery, color steel sandwich panel machinery, as well as colorsteel tile roll forming machine, color steel insulation composite sandwich panel equipment.

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Options
Optional Configuration For Your Choice
  • Decolier
    Double Heads Decoiler
    A type decoiler
    Manual Decoiler
    Hydraulic Decoiler
     
     
  • Structure
    Wall panel
    Torri Structure
    Cast Iron
     
  • Drive
    Chain
    Gear
    Gearbox
    Couplings Gearbox
     
     
  • Cooling
    Water cooling
    Fan cooling
     
  • Punching
    Hydraulic punching
    Hydraulic press
    Punching press
     
  • Cutting
    Hydraulic stop cutting
    Servo Following Cutting
    Stop Saw cutting
    Fly saw cutting
     
     
  • Out table
    Manual table
    Simple pneumatic table
    Automatic stacker
    Magnetic stacker
     
     
  • Other
    Cassette
    Plastic film
    Fleece devce
    Pre-cutting
     
     
Why Sussman different
The price of Sussman's roll forming machines is a little higher than other suppliers'. Let me explain about our machines difference:
Sussman machine design: it is unit one, which means the control box and the hydraulic station are all put under the machine frame, when you get the machine, no need to assemble and connect the complicate cable of the machine, you only need to connect one main cable, then the machine is working. it saves more time and space.

Our display screen is touch screen, not text touch screen.

Sussman Machinery
 
 
 
Other suppliers
 
Sussman Processing technology: Sussman rollers is through grinding, quenched, chroming,finish machining,polishing,coated with chrome 0.05mm, all rollers are shiny, stronger and avoid rust.etc to make stronger, the roll forming machine is more robust and easier to use.  The metal sheet produced by our machine is always flat and perfect profiles., because in the design and during the machining process, we always control the force for the metal sheet, it does not damage the sheet surface and comes out perfect profile. And we use the German application COPRA, to imitate the situation in 3D and ensure the perfect profile.
Sussman Machinery
 
Other suppliers
 
Sussman roll forming system

Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.

Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.

The  machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.

 
 
 
Sussman Machinery's safety cover
The whole equipment is in accordance with the requirements of CE standards, and the entire body and transmission parts are covered to protect the safety of workers.
Sussman Machinery
Other suppliers
 
Roof tile box
Sussman Machinery
Other suppliers
 
Hydraulic cutting
Sussman Machinery
Other suppliers
 
 
How to install the machine during Covid-19

How to buy the machine and install the machine during the Corona Virus?

1. How to control the production process and make the machine ready on time?

After you put the order to us, We offer you the production plan. Normally the machine drawings needs 2-3 weeks to be finished, We will inform you while the machines drawings are ready. And give you the report every 2 weeks when the machine ready at 20%, and We will offer you the production report every week when the machine ready at 50%, then We offer you the finished products sample pictures and the videos at 80%, We will invite you or your representative here in China come to inspect the machine when the machine is ready at 95%, after the inspection, We will make the subtle adjustment and the repainting and ready for shipping at 100%.

2. How to inspect the machine?

The 100% inspection. We will make the machine 100% working and full tested in our factory and send you the finished products samples by DHL for your confirmation. Also You can ask the inspection agency to come to our factory to check the machine and give you the full results like BV or SGS, normally it is USD200 to USD30 for the function and the outlook inspection. If you want to do it NDT inspection, normally it is USD300-500.

3. How to connect the cables and the hydraulic station?

We make the machine in one unit, like the shutter door machine, the roof panel machine, it is the Cantilever control box. You do not need to worry to connect all of the cables, only to connect the main motor cables. All of the rest cables are connected by the air plugs, and We made the marks on the air plugs A to A and B to B. Also regarding to the hydraulic station, you do not need to take off the oil pipes, all connected and packed, and We put the hydraulic station and the control box inside the machine. You just put the start button, then it can work. If the hydraulic station is large, it needs to be put outside, then We will offer you the hydraulic station pipes drawings. Also We will offer you the full set of the cable drawings for you to check if there is any problems.

 

 

4. How to debug the machine?

I think it will be most concerned questions you will ask.

A. How to adjust the feeding width?

The in the feeding guide device, We will make the hand wheels at the feeding device, and We also make the wheels with the numbers than you know how to adjust right and left sides, also We made the rulers on the bedding, you can adjust according to the rulers.


 

B. How to adjust the thickness and different raw materials for the PPGI, Galvanized coils, Aluminium, Aluzinc?

 

It is very important to adjust the different thickness.

 

For the feeding area, We will put the air cylinder and the gear connector to adjust the different thickness.

 

For the forming area, We will make the flanges with scales, you know how to adjust by each rings with the bolts.

 

C. How to make the sheets flat and straightening?

 

When the sheets are curl or bended, normally We will make the straightening device at the last 2-3 stations with 360 heads and some supporting rolls to help it get to the cutter easily.

 

D. How to make the length or the punching size correctly?

 

Normally We adjusted the length encoder well before shipping. If you moved the encoder sometimes when shipping or loading, then there is some difference between the length you demand or the actual length you need, then you need to modify the encoder wheels ratio, then you make up the length in the touch screen, We will show you the operation videos and the manual, and We can have face to face video talk by whatsapp or wechat or Teams group. We will also send you the installation videos.

 

E. How to solve the problems if the motor burn or the control box burn if you have the wrong operation?

We will send you the new motor or control box as soon as possible to replace it.

 

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