Pallet racking roll forming machine is widely used in producing upright post, box beam and step beam. we can do C and C profile joint type box beam, also can do step beam by welding.
This machine can do material thickness 1.2-2.0mm with raw material Cold-rolled Steel, Galvanized Coil, Carbon steel.
The machine includes decoiler, Feeding and Leveling Device, main forming machine, hydraulic cutting device, joint fold machine to make C and C together, the Frequency converter controls the motor speed, the PLC system controls length and quantity automatically.
Our produced profile meet ISO, CE , UL standards, and our machine is applied to Warehouse, supermarket, industry or home.
1. Suitable Plate Material: thickness 1.2-2mm, Galvanize steel or black steel
2. Working Line Speed: 4-5meters / min
3. Forming machine: about 20 stations
4. Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
5. Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining
6. Driven system: gear box driven
7. Main Power with reducer: 15KW WH Chinese Famous
8. Cutting: Fly saw cutting
9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62
10. The whole machine is controlled by industry computer-PLC.
11 PLC--Panasonic, Japan English and Chinese Language
12. Touch Screen--Panasonic Japan
13. Encoder--Omron, Japan
14. Electric parts--Schneider
Machine list
S.N | Equipment name |
1 | 3T hydraulic un-coiler |
2 | Leveling device |
3 | Main roll forming machine 24 stations |
4 | Fly saw cutting |
5 | PLC Control system ( including control box) |
6 | Out tables |
7 | Welding device |
8 | Cooling system |
Profile drawing
3 ton hydraulic De-coiler& coil car
Diameter: 460-520mm expansion.
Expansion: hydraulic
Capacity: 3000kg per mandrel
Max Coil Width: 500mm
Drag tension brake with variable brake tension adjustment valve
Leveling device
7 rolls leveling, 3 rolls up and 4 rolls down, roller leveler rolls are more smaller, get flatting better
Diameter is Ø 70mm, chrome and HRC60 heat treatment to secure the smooth surface
Out tables
Length: 2 meters
Number: 2 units
Cutting: Fly saw cutting
Cutting after forming: Cut the sheet after roll forming to required length, fly saw cutting
Cutting motion: The main machine automatically cut, and the cutter will move on the guide rails forward and back non-stopping.
Length measuring: Automatic length measuring
Tolerance of length: 6m+/- 0.5mm
Our display screen is touch screen, not text touch screen.
Sussman roll forming system: We will make the hand wheels at the feeding device to adjust feeding width, and we also make the wheels with the numbers then you know how to adjust right and left sides, also we made the rulers on the bedding, you can adjust the profile height and width according to the rulers.
Screw with numbers is to adjust material thickness easily, also with protecting cap also add laminating film device and felt to make the board flatter and smoother without scratches.
The machine is equipped with a detection switch device, in case of emergency, emergency alarm, stop operation.