In today’s fast-paced manufacturing landscape, companies are seeking solutions that offer both performance and versatility without compromising on quality. The recent launch and successful deployment of our servo following strut channel roll forming machines has provided just that — a powerful answer to the growing needs of modern metal fabricators.

From small job shops to large industrial producers, clients around the world are turning to this next-generation production line to meet their diverse demands. Our recent delivery schedule has been bustling, with multiple units custom-built and shipped to meet specific client requirements.

A Machine Designed for All – And Customized for Each

The versatility of the servo following strut channel roll forming machine begins with its broad production capabilities. This line can form strut channel profiles in the sizes of 41×21mm, 41×41mm, 41×52mm, 41×62mm, 41×72mm, and 41×82mm, with a material thickness range from 1.5mm to 2.5mm. Whether it’s galvanized steel or stainless steel, the machine handles each with ease and precision.

Beyond that, what’s truly exciting for customers is that custom dimensions and thicknesses are fully supported. One recent client, a large electrical hardware manufacturer, requested non-standard dimensions for a specialized support bracket. Our engineers developed a tailor-made cassette and forming design, delivered and tested within weeks — a perfect example of how responsive and adaptable this machine line is.

A Leap Beyond Traditional Technology

Unlike traditional roll forming lines that rely on heavy mechanical presses for punching, this new production line uses a servo following hydraulic punching system. This innovation has redefined production efficiency by synchronizing punch timing with the movement of the sheet metal.

Clients are particularly impressed by the servo following shear, which performs clean, accurate cuts without interrupting the material feed. The continuous forming and cutting allow the machine to maintain a production speed of up to 10 meters per minute, delivering a high throughput that keeps pace with industrial demand.

Importantly, by eliminating bulky press equipment, the line offers a streamlined footprint — the total machine length is just 25 meters, which is compact compared to older systems.

Two Ways to Change Profiles: Fast or Faster

One standout feature customers rave about is the simplicity of profile height changes. In most cases, operators just need to swap out spacer rings, a low-cost and straightforward method that takes only a short time. This is especially appreciated by smaller manufacturers or startups looking for efficiency without excessive investment.

For clients who deal with multiple strut sizes daily, we offer a cassette system upgrade. One construction system supplier in Southeast Asia recently chose this option, enabling them to switch between profile heights in under 10 minutes with minimal interruption to their production line. As a result, they’ve reported a 30% increase in daily output and a significant reduction in downtime.

Applications Across Every Sector

The beauty of the strut channel lies in its universality. With this machine, customers can manufacture parts used in:

• Cable management and electrical support systems

• HVAC duct support and pipe clamps

• Solar panel mounting systems

• Racking and shelving for warehouses

• Industrial machine frameworks

No matter the industry, this roll forming line fits seamlessly into operations, offering a quick return on investment and long-term production value.

Client Feedback and Industry Response

Feedback from recent customers has been overwhelmingly positive. Many have highlighted how the machine’s low maintenance, intuitive control interface, and reliable production stability have helped them scale their businesses.

A mid-sized contractor from the Middle East remarked,

“We were surprised at how quickly we could get this machine into production. The servo punching accuracy was impressive, and our operators were able to pick up the process after just one training session.”

Conclusion: Built for the Future

The demand for smart, responsive, and flexible machinery is growing by the day. Our servo following strut channel roll forming machine embodies all these qualities, making it a future-proof choice for any fabricator aiming to boost output and reduce operational complexity.

With more orders in the pipeline and growing interest from both new and returning customers, this machine is setting a new benchmark in the strut channel production industry.

If you’re looking to enhance your production capabilities or expand your product offering, this may just be the ideal time to invest in the next generation of roll forming technology.